# Niron Magnetics **Type:** Company **Domain:** Manufacturing (Permanent Magnets) **Status:** Active **Founded:** ~2016 (based on University of Minnesota research) **Location:** Minneapolis, Minnesota (pilot plant); Sartell, Minnesota (commercial plant under construction) ## Overview Niron Magnetics is developing commercial iron nitride (Fe16N2) permanent magnets as a rare-earth-free alternative to neodymium-iron-boron (NdFeB) magnets. The technology is based on research by Professor Jian-Ping Wang at the University of Minnesota. ## Technology **Iron Nitride (Fe16N2) Permanent Magnets:** - Made from iron and nitrogen—two of Earth's most abundant elements - No rare earth elements required - Claims to approach NdFeB energy product performance - Higher temperature operation capability than ferrite alternatives - Key differentiation: closes more of the performance gap to NdFeB than ferrite does ## Facilities **Minneapolis Pilot Plant:** - Opened: October 2024 - Purpose: Commercial sampling and pilot production - Funding: ARPA-E supported early pilot work **Sartell Commercial Plant (Plant 1):** - Groundbreaking: September 29, 2025 - Expected operational: 2027 - Annual capacity: 1,500 metric tons of iron nitride permanent magnets - Significance: World's first commercial iron nitride magnet manufacturing facility ## Product Validation **CES 2025 Motor Prototype:** - Partnership with MATTER Motor Works - Demonstrated: Rare-earth-free variable flux motor prototype - First working motor demonstration using iron nitride magnets for industrial applications - Date: January 2025 ## Market Context - Global NdFeB production: ~200,000 metric tons/year (predominantly China) - Niron's 2027 capacity (1,500 tons/year) = 0.75% of current global NdFeB market - Sufficient for approximately 430,000 humanoid robots annually (at 3.5 kg NdFeB-equivalent per robot) ## Strategic Significance Niron Magnetics represents the only near-term path to rare-earth-free permanent magnets for high-performance applications including humanoid robot actuators. The 2027 operational timeline means the technology cannot address 2025-2026 production constraints but could begin resolving China's rare-earth supply chain leverage from 2027 onward. ## Timeline - **~2016** — Company founded based on University of Minnesota research - **2024-10** — Commercial pilot plant opened in Minneapolis - **2025-01** — CES 2025: Demonstrated rare-earth-free motor prototype with MATTER Motor Works - **2025-09-29** — Broke ground on Sartell commercial plant (1,500 tons/year capacity) - **2027** — Expected operational date for Sartell Plant 1