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Blue Origin 2CAT Facility
Type: Test Infrastructure
Location: Space Coast, Florida
Function: Second Stage Cleaning and Test facility — critical final certification stop for New Glenn upper stages before booster integration at LC-36
Overview
The 2CAT (Second Stage Cleaning and Test) facility is Blue Origin's dedicated infrastructure for processing and certifying New Glenn upper stages before launch integration. It serves as the final quality gate before upper stages are mated with boosters at Launch Complex 36.
Timeline
- 2026-04-09 — Pressure test of a second-stage propellant tank resulted in structural breach: significant hole in roof of building. Satellite imagery confirmed structural damage. Incident occurred 10 days before NG-3 launch.
- 2026-04-30 — FAA grounding of New Glenn creates compounding risk: facility needed to process next upper stages is itself damaged, independent of BE-3U engine investigation timeline.
Significance
The April 9, 2026 structural damage represents an independent failure mode from the NG-3 upper stage failure, occurring in ground test infrastructure rather than flight hardware. This creates a dual bottleneck for New Glenn return to flight: both the BE-3U engine investigation AND the 2CAT facility repair must be resolved before upper stage processing can resume at full capacity.